Location: Mitchell, Ont.
Sector: Turkey processing
Sofina Foods installed a Maxitech gas stunning system at its new turkey plant in late-2017.
The broiler housing and equipment industry continues to develop, introducing new technologies in line with trends in modern management, communication and ventilation systems. As you might expect, early adoption in markets such as Europe and North America, which have high labour and utility costs, easily justifies investment in these modern technologies.
Over the past year, I’ve been documenting my family’s journey converting from conventional housing to an enriched system on canadianpoultrymag.com. Thankfully, the new barn is up and running.
Bill Van Heyst grew up on a mixed farm near Grand Bend, Ont. He remembers looking after 500 laying hens – that was the maximum amount allowed under quota at the time. He also remembers switching over the old tunnel ventilated 1960s vintage poultry barn to battery cages from free-range. If he’d only known then that free-range would be fashionable once again…
Once producers make a final decision between whether they want to build cage-free or enriched housing for their flock, what next? Every farm is unique and every barn is custom designed, so decisions of all kinds still lie ahead.
Across the country, egg producers looking to comply with the phase-out of conventional layer housing are facing a big decision of whether to invest in aviary or enriched housing. For many producers, the choice is challenging: not only do both systems provide management benefits and drawbacks, the single most critical factor – future consumer demand – remains a huge wildcard.
While the vast majority of Canadian egg producers still use conventional housing, some have had enriched colony or free-run housing systems in place for several years. These farmers have, therefore, had the time to get to know these systems and learn how to best manage flocks within them.
Summer has come and gone and fall is now here. It’s once again time to take a look at your maintenance program and go over the equipment to ensure everything is running efficiently.
Broilers in Canada, for those who don’t know, are almost exclusively raised on litter floors. In other places in the world you can find broilers raised in cage systems. Floor raised birds tend to have less breast meat bruising and damaging when compared to caged birds and this, and pressure from animal rights activists, is why it tends to be the preferred method in Canada.
A significant issue for the poultry industry is the disposal of bird carcasses and manure when they are contaminated with avian influenza virus.
According to the "Highly Pathogenic Avian Influenza Response Plan" developed by the USDA, there is a clear need for better disposal technology.
One intriguing way forward is to heat the carcasses and manure in a mobile trailer to quickly react to outbreaks before they can spread. The trailer would hold multiple gasifiers, which would be used to heat up the trailer. From there, a conveyor system would take the carcasses and manure through the trailer until the virus is destroyed. The gasifiers use a solid fuel like seed corn or wood chips to provide the energy at very low cost and produce an in-situ charcoal bed that breaks down organic pollutants.
The University of Iowa has more than four years of experience in operating an industrial scale gasifier based on these principles and uses it in conjunction with lab testing and computer modeling to understand and predict general gasification behavior. The focus of this research project was to study the issues involved in trailer gasification and avian influenza virus elimination.
Project #BRU008: Analysis of Poultry Gasification Parameters for Elimination of Avian Flu Exposed Birds and Manure, was conducted by Dr. Albert Ratner, University of Iowa.
The project was recently completed by Ratner and colleagues in the Department of Mechanical and Industrial Engineering at the University. They developed the design for a mobile system to heat poultry carcasses and manure to inactivate avian influenza virus. This system could be utilized during an avian influenza outbreak to quickly help eliminate the virus from infected farms and better contain the spread of an outbreak.
For more information, visit: http://www.uspoultry.org/
To veiw the full research report, CLICK HERE
HatchTech commissioned the HatchCare hatchery together with Annyalla Chicks, a family business that runs independent hatcheries in Ireland and the U.K.
Following the positive results of several field trips to HatchCare hatcheries and farms, equipping this hatchery with HatchCare was selected for Annyalla Chicks.
John Mawer, CEO of Annyalla Chicks says, “The evidence I’ve seen shows improvement in many areas, including enhanced hatching results, superior technical performance at broiler level and reduced medication requirements. Above all, the biggest attraction for us is the much-improved welfare it brings to our chicks.”
The hatchery will produce 500,000 day-old chicks in the first phase, with the possibility of extending this to 2.2 million day-old chicks within the existing building. HatchTech delivered the whole package of incubation solutions – from setters and HatchCare units to heating, cooling and ventilation equipment.
“We’re very pleased with this successful startup and the entrance of HatchCare chicks into the UK market. We’re proud to be able to provide Annyalla Chicks with all the benefits of early feeding, such as improved welfare conditions, undisrupted development of the birds and better technical performance at broiler farm level. We’re really looking forward to a successful rollout,” says Michiel van Veldhuisen, international sales manager with HatchTech.
Besides building a HatchCare hatchery, Annyalla Chicks also commissioned a HatchTraveller. This enables the chicks to eat during transportation, which will enhance chick quality and positively contribute to their development. The HatchTraveller will be supplied in September.
In his former positions as Jamesway C.O.O. and director of finance, Kan has led the company through many new processes and has used his formidable organizational skills to propel the company to new achievements. As president, Kan can be expected to continue this forward surge as Jamesway continues to acquire market share in the hatchery sector.
Denis brings a strong set of technical and analytical skills in financial management, reporting, and organization and planning coupled with key knowledge in operational monitoring, analysis and control and strong business acumen in strategic analysis and planning and tactical business and process alignment.
He has experience directly in field sales and national accounts as well as a history of partnering with sales to work with strategic customers. Jamesway welcomes the senior management change and looks forward to continued growth with Kan at the helm.
Founded in 1988 by Dr. Pearse Lyons, Alltech Canada has offices and representatives strategically located across the country. In 2016, Alltech acquired Masterfeeds and added a strong network of farm-focused dealers to accommodate and service farmers and ranchers nationwide.
“Canada is one of the largest agricultural producers and exporters in the world,” said Stuart McGregor, general manager of Alltech Canada. “We are proud to celebrate 30 years in Canada and look forward to many more supporting our farm and ranch customers across the country.”
Coinciding with the Alltech Canada 30th anniversary celebration, the World Trade Center Kentucky and Kentucky Agriculture Commissioner Ryan Quarles visited the Guelph area on an agriculture and agribusiness-focused trade mission. Canada is Kentucky’s top agriculture and agri-food export market, and in 2016, Kentucky’s agriculture and related industries exported US$230 million to Canada.
“Kentucky agriculture needs international trade, but more importantly, the rest of the world needs Kentucky agriculture,” Quarles says. “The goal of this agriculture-focused trade mission is to generate export opportunities by connecting our farm community to new international markets.”
While in Canada, the trade mission delegates visited a grain farm, toured the University of Guelph Livestock Research and Innovation Centre, participated in roundtable discussions and attended an Agriculture and Agribusiness Symposium, business-to-business meetings and business networking receptions. The mission was sponsored by Kentucky Farm Bureau, Masterfeeds/Alltech, the Kentucky Distillers’ Association and the Kentucky Thoroughbred Association.
Many of the 125 farm dealerships in the province have at least a couple openings for agricultural equipment technicians.
"Where dealers use to get people walking in the door looking for jobs, now they are having to go search for them," says Larry Hertz, vice-president, Canada for the Western Equipment Dealers Association.
The association anticipates additional openings in the future as current employees begin to retire. | For the full story, CLICK HERE
A steady stream of restaurant and food companies proclaim intentions to use eggs only from free-run operations in the future, but egg producers wonder who is willing to pay the cost of more expensive production methods.
Some barns have already moved to systems with enriched housing, defined as larger cages with nesting areas, dust baths and room for each chicken to spread its wings and generally express normal behaviour. | For the full story, CLICK HERE
Two poultry barns in Alberta, for example, have installed heat recovery systems that capture heat from air being exhausted from broiler and layer barns and use it to warm cold fresh air that’s being vented into the barn.
The heat recovery ventilators (HRV), used primarily in winter months, take some of the cold edge off the fresh incoming air, helping to reduce heating costs inside the barn. It’s not so dramatic as being able to feel hot air going out, and then being replaced inside the heat exchanger with hot fresh air coming in, but the system can warm up cold winter air by 15 to 20 degrees. | For the full story, CLICK HERE
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